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VM – the pioneer in the field, meets your needs for variety of applications through a chain of processes such as
pre-crushing to micro fine grinding, grading and handling of bulk powder materials with almost dust free operation.
We attach due importance to critical parameters such as top cut size and grade distribution of powder, powder
consumption and minimum running maintenance for the equipment.

Based on our experience of more than 6000 data bank of Application Materials, we are in a sound position to guarantee
operational efficiency, reliability and support after sales to all our end users. Above all, consultations and test facility are
available free to our customers.
 
 
 
» Hammer Crusher
» Universal Mill
» Mikro Pulverizers
» Air-Swept Mills
» Ultra Fine Mills
» Air-Classifier Mills
» Air-Classifiers
» Cryo Milling System

Our Products :

Hammer Crusher
VM Hammer Crusher are employed to disintegrate almost everything,from paper products to limestone and spices. Traditional disintegrators are technologically replaced by these modern and highly versatile machines ,having total flexibility.

Combination of different hammer styles, liner plates, sieve inserts and wear resistance technology offer almost unlimited possibilities of crushing lumpy, bulky, irregularly shaped, hard & fibrous materials, into coarse to medium fine powders.

Materials enter at periphery of swing hammers undergoing size reduction along liner plates before discharging through perforated sieve at bottom. Replaceable bar type grates available for specific applications.

Specifications
Mill Category Screen Type
Model Type HC-01 HC-03 HC-05
Motor Horse Power (H. P.) 7.5 - 10 15 - 30 40 - 75
Capacity (Kg/hr/operation) Upto 50 to 7500
Max.permissible feed size (mm) 30 50 50
Fineness range 4 TO 60 mesh B.S.S & finer
Abbrasiveness & Hardness handled Medium & Upto 3 on Moh's Scale
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Universal Mills
VM Universal Mills are recommended for medium to fine grinding of soft to semi-hard materials. Appropriately sized mill chamber prevents buildup of deposits and blockage of the Mill Body by fatty & sticky products.Cool powdering operation retain vital properties like colour, taste,flavour etc. to its optimum level. Changeable grinding elements offer versatility to cater applications like pulverising, defiberizing, wet grinding, mixing, deaglomeration, dispersion, hot air drying etc. This is of paramount importance to the user.

Centrally fed material gets powdered step by step between rotor and stator, moving radially outward for a bottom discharge through sieve. Clearance, configuration & grinding element design determine end results.

Specification
Mill Category Screen Type
Model Type PP-302 PP-452 PP-602
Motor Horse Power(H.P.) 10-15 20 - 30 40-60
Capacity (Kg/hr/operation)Upto 100 to 4000
Max.permissible feed size(mm) 10 10 10
Fineness range 30 TO 150 mesh B.S.S
Abbrasiveness & Hardness handled Low & Upto 3 on Moh's Scale
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Mikro Pulverizers
VM Mikro Pulverizer conventional in design has its own advantages for various applications. A built-in water circulation jacket retains grinding temperature lower than otherwise. Design provides for admitting extra air during grinding to facilitate cool operation. Soft to medium hard materials are quickly pulverized to fine powder. Improved mixing and dispersion are added advantages of such mills. Quite popularly, it is also called High Speed close tolerance Hammer Mill.

Uniformly fed material undergoes a complex grinding force through attrition between liner plate & hammer tip impact of high speed hammers and collision between particles. Bottom sieve controls the particle size.

Specification
Mill Category Screen Type
Model Type MP-01 MP-02 MP-31
Motor Horse Power(H.P.) 5-7.5 10-20 30-40
Capacity (Kg/hr/operation)Upto 30 to 2000
Max.permissible feed size(mm) 6 6 6
Fineness range 150 TO 300 mesh B.S.S. & finer
Abbrasiveness & Hardness handled Low & Upto 3 on Moh's Scale
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Air-Swept Mills
VM Air-Swept Mills (Screenless) are recommended for micro fine pulverizing of soft to medium hard ,fibrous and slightly moist materials. Mill is uneconomical where frequent change over of product is required and material is abrasive. Such Impact Mills efficiently handle fibrous materials and products having similar structure. Water circulation jacket is an optional feature apart from different styles of grinding elements.

Axially fed material is swept across the peripher of hammers and wizard type retainer plate. Grinding action takes place between high speed hammers and serrated liners. Micro fine powder is discharged through a built-in-blower to a cyclone separator coupled with a dust filter unit.Mills are supplied with pneumatic conveying System.

Specification
Mill Category Screen Less
Model Type SM-1500 SM-25
Motor Horse Power(H.P.) 20-30 40-60
Capacity (Kg/hr/operation) Upto 50 - 750
Max.permissible feed size(mm) 10 10
Fineness range 150 TO 400 mesh B.S.S. & finer
Abbrasiveness & Hardness handled Medium & Upto 3 on Moh's Scale
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Ultra Fine Mills
Ultra Fine Mills (Screenless) are precisely built for grinding of soft to medium hard materials into amazingly fine powder. Built-in water circulation jacket and some heat retains grinding temperature lower than otherwise permitting handling of sensitive applications. Design permits ease to cleaning & quick change over of products, thus savings through a minimum of downtime.

Feed is controlled via screw feeder. The air swept product passes through a complex grinding contour where attrition force combined with turbo (jet) effect ensures ultra fine particle size. The annular gap plate controls the flow of material through the Mill. The powder is discharged at the bottom opening for collection. Various options available to meet users need.

Specification
Mill Category Screen Less
Model Type UFM-300 UFM-400
Motor Horse Power(H.P.) 10 20
Capacity (Kg/hr/operation)Upto 50 - 300
Max.permissible feed size(mm) 6 6
Fineness range 200 TO 400 mesh B.S.S. & finer
Abbrasiveness & Hardness handled Medium & upto 3 on Moh's Scale
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Air-Classifier Mills
VM Air-Classifier Mills (Screenless) are ideally designed for microfine particle size. High air through put unique multi-tip rotor and serrated liners create numerous air-whirls, turbulence and progressive grinding. The direction and speed of the particle is suddenly changed within extremely short period resulting into turbulent collision between particles .This ensures micronised fine & free-flowing product. Air Classifier Controls the top cut size.The great turbulence and high air volume ensures a minimum temperature increase facilitating handling of heat sensitive materials. The classifier retains coarser particles, while suction fan discharge very fine powder to the cyclone separator and very fine dust is collected in the bag filter unit. All mills are supplied with pneumatic conveying system.

Specification
Mill Category Screen Less
Model Type
KCM-11
 KCM-31 KCM-61
Motor Horse Power(H.P.)
 10-15 30-40
60-75
Capacity (Kg/hr/operation)Upto 100 - 200
Max.permissible feed size(mm) 10 10 10
Fineness range 200 to 500 mesh B.S.S.& finer
Abbrasiveness & Hardness handled Medium & Upto 3 on Moh's Scale
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Air-Classifiers

VM Air-Classifiers ,unique in design,classify fine & very fine powder in the range of 150 to 50 microns and also 50 to 5 microns. Conventional Sieving & Grading Machines are undergoing replacement by VM Air Classifiers. Largely due to operational convenience,cut-size adjustment and dependable end product.

Nature , size and shape of the particles determine cut-off limit and accuracy for a given throughput. Desired particles get conveyed for discharge, while coarser particles settle down for collection or recycling. Installation can be either-in-line with a grinding mill or off-line. All classifiers are supplied with feeding & pneumatic convering system.

Specification

Mill Category                                          Screen Less
Model Type                                            AC-01     AC-02     AC-03
Motor Horse Power (H.P.)                     3             7.5          15
Capacity (Kg/hr/operation) Upto           5-50       25-200    50-500
Max.permissible feed size (mm)            Particle size below 100 microns
Fineness range                                     5 TO 53 microns cut size
Abbrasiveness & Hardness handled     Low & Upto 3 on Moh's Scale
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Cryo Milling System

Cryo Milling System

Cryo Milling System (sub-zero Temperature Milling) ensures a perfect blend of product characteristics, cryo-media and engineering requirement based on our pulverizing / milling experience since 1965.  Cryo Milling System is an ideal solution, where the resulting fractional heat in conventional dry grinding is extremely detrimental to end quality of powders.

Cryomilling Recommendation:

(1) Materials requiring cryogenic cooling prior to milling and cooling during milling operation as well.
(2) Materials requiring cooling only for milling operation.
(3) The chilled gas generated as a result of heat transfer can be used for further application such as :
         • Pre-cooling of feed materials
         • Packaged products requiring longer self life.
         • Other processes requiring inert environment
(4) Thus, optimal utilization of cryogens and improved scale of economy are attained.

Cryo-Media used:
Due to low boiling point and inert characteristic, Liquid Nitrogen and Liquid Carbon Dioxide are ideal for cryogenic reactive cooling and subsequent milling with homogenous heat transfer.  Liquid Carbon Dioxide and Liquid Nitrogen   provide sub-zero temperature levels down to minus 50°C and minus 150°C respectively.  These cryogens are safe at use and environment friendly.

Cryo - Milling Application:
For fine pulverizing of many thermo plastics and other heat sensitive materials which are, otherwise, difficult to grind under conventional dry grinding.  Products containing valuable properties like pungency, aroma, volatile matter, oil and fat, viscosity, moisture, texture, colour etc. are best pulverized retaining valuable properties to its maximum extent.

Cryomilling advantage:
Valuable inherent properties are preserved to maximum extent.

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Contact Us :

KAPS ENGINEERS
Mr. Amish Mehta
Address: 831, G.I.D.C., Makarpura Vadodara - 390-010
Gujarat, India.
Tel: + (91)-(265)-2632692 / 2648082 / 2640785 / 2644407/
Mobile : 91 - 9374065701
Fax: + (91)-(265)-2638448
E-mail: sales@kapsengineers.com
Website: http://www.kapsengineers.com, http://www.kapsengineers.in

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