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A. S. Enterprises - Manufacturers of PU Foam Processing & Cutting Machineries A. S. Enterprises - Manufacturers of PU Foam Processing & Cutting Machineries A. S. Enterprises - Manufacturers of PU Foam Processing & Cutting Machineries
   
  Block Cut-Off Machine
 
A. S. Enterprises - Manufacturers of PU Foam Processing & Cutting Machineries A. S. Enterprises - Manufacturers of PU Foam Processing & Cutting Machineries A. S. Enterprises - Manufacturers of PU Foam Processing & Cutting Machineries
  Batch Foaming
  Continuous Foaming
  Circular Cutting Machine
  Cushion Cutting Line
 
A. S. Enterprises - Manufacturers of PU Foam Processing & Cutting Machineries
  Edge Rounding Machine
  Horizontal Cutting Machine
  Shredding Machine
  Side Trimming Machine
  Vertical Cutting Machine
 
 


Profile

A. S. ENTERPRISES was commenced in the year 1971 as a manufacturer of accessories for automobiles. The founder person, Mr. Ashok Puri, being in the manufacturing of automobile accessories for a long period, gained a vast know-how of metal fabrication and all mechanical systems. This in turn, laid the foundation of a new venture of manufacturing & supplying processing and cutting machines for Rigid and Flexible PU foam, in the year 1989. Our gamut of enthralling products include Automatic and Semi-Automatic Batch Foam Machines, Complete Max foam plant, Circular, Vertical and Horizontal Cutting Machines, Edge Rounding Machine, Shredding Machine, Side Trimming Machines and various other customized machines.

We are a reputed name in India, as far as the manufacturing of cutting and processing machinery for hard and soft PU foam mattress is concerned. We are currently serving a large number of clientele in India and 25 other countries as well.

Our Products

Block Cut-Off Machine

   Specifications
Construction

The machine frame is welded steel construction.

Band knife

Runs over four dynamically balanced knife pulleys.

Cutting Height

1.2 Mtrs.

Cutting Width

1.2 Mtrs. to 2.2 Mtrs.

Operation

Fully Automatic

H. P. Required

7.5 H.P.

Approx. weight

2 Tons

 

Batch Foaming

These are low production machines, suitable for areas where the market is not very large. The quantity of foam produced on Batch foam machines is generally not as good as that produced on Continuous machines. Batch foaming machines offer the facilities of keeping your inventory low because you can produce the desired number of blocks of a particular grade. We offer two types of batch foaming machines.

  • Automatic Batch Foam Machine
  • Semi Automatic Batch Foam Machine
 
Continuous Foaming

Our Continuous foaming machines have been designed in line with the best machines in the world. These are high production machines and can be very versatile for producing different grades of foam with great economy. Companies who have the capability of selling large quantity of foam should choose the continuous foaming machine. The following two models are being offered:

  • FM 130
  • FM 225
 
Circular Cutting Machine
Specifications

Construction

The circular cutting machine has stationary cutting unit and rotary circular table. The cutting unit is welded steel construction which carries pretensioned knife guide (By approx. 10 Tons)

Bandknife

The bandknife is 30 mm wide and its service life is about 150 working hours. 2 driven cup grinders grind the bandknife during the splitting operation.

Adjustment of layer thickness

Pre-selection of layer thickness in the range of 1.5 mm to 200 mm by veriner or electronically by a preselection counter with digital display from the control panel from 1.5 mm to 999.9 mm with increments of 0.1 mm.

Cutting speed

The cutting speed is infinitely adjustable between 0 to 5 R.P.M.

Splitting and stacking height

1220 mm.

 
Cushion Cutting Line

Key Features

  • Digital indication of distance of blades from the centre.
  • Digital indication of the position of theg rippers.
  • Forward reverse movement of the Belt conveyor.
  • Motorized up-down movement of knife guides.
  • Selection between Individual or Synchronized movement of In-Out function of the cutters as well as grippers.
  • Emergency stop push button for safety.

The Cushion Cutting Line from ASE is designed for trimming the sides of single or long blocks in an efficient way minimizing the work time and also providing digital control over the thickness of sides to be removed.

The machine consists of two vertical cutters in a Left-Right arrangement which can be moved in-out with respect to one another, Grippers to guide the foam block during cutting and a Belt conveyor to drive the foam block.
 
Edge Rounding Machine

    Specifications

  • High Quality finished product with smooth cutting surface.
  • Fast - 700 to 1000 pillows per 8 hr shift.
  • Safe, the blade is protected.
  • Former Size available from 75 mm to 125 mm (fixed)
  • Space required : 2.5 meter X 1.5 meter
  • Power required: 1.25 H.P.
  • Continuous band saw blade rounds off the edges of a cushion
 
Horizontal Cutting Machine
   Specifications

Construction

The cutting unit is welded steel construction. The table is made from steel pipe and slides over track lines covered with hardened steel. The top is made of wooden boards coated with special friction material.

Bandknife

30 MM wide band knife runs over dynamically balanced knife wheels. Motorized grinders sharpen the blade continuously, during cutting operation.

Knife guide

It is pretensioned and coated with P.T.F.E.

Thickness

Thickness can be pre set with the help of digital display in the range of 0 to 999 MM in steps of 0.1 MM.

Table capacity

Automatic Horizontal Cutting Machine can take up to 4 blocks of 1828 mm X 915 mm (6' X 3')  (High capacity tables are also available as per customer's selection).

Power required

12 H.P.

Space required

10 M x 5 M.

 
Shredding Machine
     Specifications

Power Required

15 H.P.

Production Capacity

200 Kg per 8 hr. shift (Approx.)

Size of Shreds

Variable from 10 mm to 25 mm.

 
Side Trimming Machine

The Side trimming machine from ASE is designed for trimming the sides of single or long blocks in an efficient way minimizing the work time and also providing digital control over the thickness of sides to be removed.

The machine consists of two vertical cutters in a Left-Right arrangement which can be moved in-out with respect to one another, Grippers to guide the foam block during cutting and a Belt conveyor to drive the foam block.
 
Vertical Cutting Machine

        Specifications

  • Aluminium table top for free movement of P.U. Foam blocks
  • Adjustable side support.
  • Strong table frame on bearing slides for easy operation.
  • Manual break for table for fast stopping.
  • Slitting section with four balanced blade-wheels.
  • Blade-wheel diameter: 400 mm.
  • Upper and lower band knife guidance.
  • Electric blade drive motor.
  • Motorized Grinding Attachment with adjustable cup stones.

Quality

We, at A. S. ENTERPRISES, pay a lot of attention that the quality of our products remains unbeatable and in accordance with the national and international standards. Firstly, while manufacturing, we see to the quality of the raw materials used and ensure that they are procured from the reliable sources so as to impart them the desired quality. Secondly, at the stage of production, we continuously and rigorously keep a strict check on the quality of our machines by applying them practically and removing flaws present in them, if any, so as to ensure optimum client satisfaction and quality optimization. Our machines are well in compliance with EC and ANSI regulations regarding the acceptable standards for product safety and electric consumption.

Infrastructure

We are equipped with a well maintained infrastructure in our organization to assure inimitable quality of cutting and processing machinery and timely delivery of our products to the clients located worldwide. Our well equipped manufacturing facility and advanced machinery, tools and equipments for producing processing and cutting machinery of an impeccable quality assist us in winning and sustaining the trust and loyalty of our valued clients. Besides this, we have a well looked after supply chain to ensure the delivery of our products to our global clients, well on time. We have outfitted ourselves with excellent transportation facilities too to build a wider client reach.

Contact Us

A. S. Enterprises
Mr. Anurag Puri
28/23/2, Village Badli, Behind Shivalya
Delhi – 110042. Delhi, India.
Phone  : 91-11-27855570
Fax      : 91-11-27853498
Mobile  : 91-9811109929
Email   : Web    :

 
 
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